Shop Floor Monitoring & Performance Management
Monitor machines, track production execution, and analyze manufacturing KPIs in real time.
Seganto helps manufacturers improve production performance, increase OEE, and align planning with shop floor reality.
Monitor your shop floor at a glance
Track machine status in real time and react immediately to disruptions to ensure smooth production flow.
Leverage key performance indicators to anticipate issues and manage your shop floor with confidence.
Support continuous improvement with accurate, reliable production data.
Reliability
Fast and easy-to-deploy interfaces to collect essential production data in real time, such as machine states, alerts, and part counters.
Real-Time Visibility
Access intuitive dashboards with live production data to quickly detect deviations and take corrective action.
Optimization
Measure actual production performance, compare operating speeds, and track KPIs (OEE, OPE, OAE) to support structured continuous improvement actions.
Integration
Shop floor monitoring integrates seamlessly with planning and execution, ensuring automatic data flow without double entry or operational friction.
Machine fleet supervision
A direct window into your machines, giving you all the key information at a glance.
Raw and contextualized machine statuses
Part counters and production rates
Simple 24-hour analysis of machine behavior
Access to OPC UA data and raw signals
Ideal for maintenance, industrial engineering, and diagnostics
Production tracking
Visualize your shop floor activity in real time and stay in control of every machine and ongoing operation.
Tracking of production orders and manufacturing steps
Live operation progress
Delay detection and alerts
Actual vs. theoretical production rates
OEE on the current operation
Operation end-time prediction
Linked to the production schedule
Statistical analysis & performance
Gain a clear view of your shop floor performance with reliable, consolidated indicators.
Activity breakdown: production, setup, downtime, etc.
Automatic calculation of OEE and other key performance indicators
Monitoring of indicator variations and trends over time
Detailed activity timeline for each machine
Identification of critical periods and recurring losses
Operational efficiency traceability
Track the evolution of your key indicators over time to continuously assess your shop floor performance.
Time-based visualization of OEE, OOE, and TEEP indicators
Detailed curves for availability, performance, and quality
Trend analysis: stability, improvement, or degradation
Detection of anomalies and performance breaks
Ideal for continuous management and shop floor reviews
Custom views & TV Display
Share key information on the shop floor and tailor each view to your teams’ needs.
Dedicated TV mode for clear shop floor displays
Views filtered by area, team, machine, or activity type
Real-time updates with no user interaction required
Ideal for visual management and team coordination
Easy customization to match each workstation’s needs
Machine connectivity & automatic data recovery
Over the past 15 years, we have acquired in-depth expertise in connecting various types of production machines from different suppliers. Data is automatically collected, consolidated in real time, and displayed in your supervision and analytics views, providing a reliable overview with no manual data entry.
Seamless integration via OPC UA, APIs, IIoT, or Seganto connectors
Automatic machine data acquisition including status, part counters, speeds, cycle times, and alarms
Combines automatic data with operator inputs: downtime reasons, tool changes, and validations
Robust, secure data collection built for industrial environments and 24/7 operations
Planification & Scheduling
Organize your production, optimize resource utilization and reduce lead times with simple, visual planning and scheduling software.
Plan and allocate tasks
Optimize your workshop workload
React to hazards and prioritize effectively
Test your own production scenarios
Complete your solution with the execution module
Communicate instructions to your teams, while collecting real-time information on production progress for optimized monitoring and responsiveness.
Operator interface
Event tracking
Real-time progress monitoring
A scalable, integrated solution to suit your needs
